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Unity Robotic Case Erector And Case Packer
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Unity Robotic Case Erector And Case Packer

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  • YNT-PR50-2050

  • Unity

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This robot, Unity's all-in-one carton opening and packing system, integrates two key functions: automatic carton opening and forming, and automatic carton packing and sealing. It automatically unfolds and seals flat cartons, then neatly packs products (such as bottles, boxes, and bags) into the carton according to pre-set rules, and finally seals the carton with tape, all without human intervention. Suitable for small- and medium-volume, high-variety production in industries such as food and beverage, daily chemicals, pharmaceuticals, and electronics, it addresses the challenges of traditional manual carton opening and packing, including low efficiency, irregular carton forming, and large packing errors.


1. Flexible Adaptability:

Adapts to various carton sizes (length 150-600mm, width 100-400mm, height 100-500mm) and product types (bottled beverages, boxed facial masks, bagged snacks). By replacing the guide plate and adjusting the program, format switching can be completed within 10 minutes.

2. High Stability and Low Loss:

Carton forming utilizes a "servo drive + nozzle positioning" system, achieving a molding pass rate of ≥99.5%.

3. Easy to Use:

Equipped with a touch screen and built-in "one-touch start" and "parameter memory" functions, the machine can be operated independently by ordinary workers after 30 minutes of training. It supports storing multiple sets of product-carton parameters, allowing for direct recall when switching between product types.

4. Strong Compliance:

Product-contact components are made of food-grade materials and meet various industry standards, complying with the hygiene requirements of the pharmaceutical and food industries.


Performance Parameters

Type

AIR20-2000

Axlex

6

Load

20kg

Manipulator

Weight

280kg

Positioning

Reach

2001mm

Position repeatability

Position repeatability

±0.03mm

IP Grade

IP54(Wrist:IP67)

Mounting

Floor/Wall/Ceiling

Working range

Axis 1 rotation

-170°/+170°

Axis 2 arm

-95°/+155°

Axis 3 arm

-95°/+170°

Axis 4 wrist

-185°/+185°

Axis 5 bend

-135°/+135°

Axis 6 turn

-400°/+400°

Rotation rate

Axis 1 rotation

220°/s

Axis 2 arm

220°/s

Axis 3 arm

170°/s

Axis 4 wrist

375°/s

Axis 5 bend

465°/s

Axis 6 turn

755°/s

High speed,High precision,High stability,Wrist lP67, high protection

Smooth appearance ,compact structure.

The high rigidity of the arithmetic is effective to reduce the jitter of thetrajectory.


1. Food and Beverage Industry:

Automated unpacking and packing of bottled juice, boxed milk, and bagged potato chips, meeting the packaging needs of the back-end of the production line.

2. Daily Chemical Industry:

Packing and sealing of bottled shampoo, boxed laundry detergent, and bagged facial masks, ensuring neat packaging and enhancing brand image.

3. Pharmaceutical Industry:

Packing of pharmaceutical cartons (such as cold medicine boxes and infusion sets) in compliance with hygiene standards to prevent contamination from human contact.


1. Preliminary Preparation:

Place flat cartons in the machine's "Carton Storage Rack," adjust the spacing between the packing guides according to product specifications, and check the remaining tape.

2. Parameter Setup:

Select "Product Model" on the touchscreen (to call up preset parameters), confirm the carton dimensions, and click "Confirm Parameters."

3. Automatic Operation:

Start the machine, which automatically unfolds and seals the carton bottom. The product is then transported to the packing area via a conveyor belt. The finished carton is then pushed into the carton by a flexible pusher in the next step. Finally, the carton is sealed and the finished carton is transported via a conveyor belt to the next stage (such as labeling and palletizing).

4. Real-time Monitoring:

The touchscreen displays information such as "Number of Cartons Completed," "Number of Cartons Remaining," and "Fault Alarms." If "Carton Forming Failed" appears, check the nozzle for blockage. If "Product Stuck" appears, pause the machine to clear the stuck product.

5. Closing Downtime:

After a batch is completed, shut down the machine, clean any remaining carton and product debris, and restock consumables.


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